Lifting equipment such as cranes, chain hoists, and lifting jacks are essential in industries like construction, manufacturing, and logistics. However, using these tools without proper procedures can lead to serious accidents, including severe injuries and fatal damage.
According to the Ministry of Manpower (Kemnaker), as of August 2024, there were 278,564 recorded workplace accidents in Indonesia, many of which were caused by improper use of equipment, including lifting tools.
So, what are the main causes? Let’s take a look at these 10 common mistakes in lifting equipment usage and how to avoid them!
Common Mistakes in Lifting Equipment Usage
Mistakes in using lifting equipment often occur due to a lack of understanding and attention to proper procedures. It is crucial to recognize and avoid these mistakes to ensure safe and efficient operations. Here are some of the most common lifting errors:
1. Exceeding Load Capacity
One of the most dangerous mistakes is using lifting equipment to lift loads beyond its capacity. Each piece of lifting equipment is designed with a maximum load limit that must not be exceeded.
If the load is too heavy, the equipment may suffer structural failure, leading to serious accidents. Always check the maximum load capacity label before using the equipment.
2. Incorrect Installation
Errors in setting up lifting equipment—such as improperly secured slings or unlocked hooks—can increase the risk of accidents. Incorrect installation is often due to a lack of attention to detail or rushing during work.
Take the time to inspect and ensure all components are securely in place before operation.
3. Lack of Planning and Communication
Lifting operations require thorough planning and clear communication among team members. Use standard hand signals or walkie-talkies to ensure proper coordination between operators and ground crew.
Good coordination between operators, supervisors, and field workers is essential. Ensure everyone understands their roles and follows a clear work plan to prevent mistakes.
4. Ignoring Environmental Factors
Environmental factors such as strong winds, slippery work surfaces, or confined spaces can affect lifting stability and endanger operations. Always inspect the worksite for potential hazards and implement necessary adjustments, such as wind barriers or additional stabilizers.
5. Neglecting Equipment Maintenance
Failing to perform regular maintenance and inspections on lifting equipment can lead to undetected damage, such as worn-out slings or corroded components. Ignoring safety standards and warning signs of damage further increases the risk of accidents.
Routine maintenance, such as lubrication, sling inspections, and replacing worn-out components, is crucial to prevent sudden equipment failures during operations.
6. Miscalculating Load Weight
Errors in calculating the weight of the load being lifted can cause lifting equipment to become overloaded. Use appropriate measuring tools and ensure you understand how to accurately determine the total weight of the load.
7. Operating Without Proper Training
Untrained workers operating lifting equipment pose a significant risk. All operators must undergo training that covers lifting techniques, risk assessment, and emergency response. They must also hold industry-recognized certifications.
Lifting equipment requires technical skills and knowledge to operate safely. Ensure that operators have completed formal training and possess the necessary certifications.
8. Not Using Personal Protective Equipment (PPE)
Another common mistake is failing to wear proper personal protective equipment (PPE) during lifting operations. PPE such as helmets, gloves, and safety shoes help protect workers from injuries. Make PPE usage mandatory in the workplace to reduce accident risks.
In addition to helmets and gloves, use a safety harness or lanyard when working at heights with lifting equipment.
9. Ignoring Signs of Equipment Damage
Warning signs such as cracks, rust, or wear on lifting equipment components are often overlooked. However, these could indicate that the equipment is unsafe for use. Perform visual inspections before and after each use to ensure it remains in good condition.
10. Failing to Follow Safety Regulations
Disregarding workplace safety regulations set by the government or industry standards is a serious mistake that can have severe consequences. These regulations are designed to protect workers and ensure the safe use of lifting equipment. Always comply with established rules and strictly follow safety procedures.
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